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Reverse Engineering

Budget-friendly part renewal through Xpansion

Countless businesses rely on pumps in operation for over 30 years, highlighting the risk to industrial infrastructure from inadequate planning and discontinued models/parts.

Why invest in a new pump just because spare parts are hard to find?

Reverse engineering recreates the design of equipment or systems by analyzing their structure, function, and operation, starting from a physical part.

Our Reverse Engineering of Aftermarket Parts (REAP) is a specialized team within Xpansion Aftermarket services that can replicate broken or worn pump parts for any pump model from any manufacturer. This way, we develop the spare parts of discontinued pump models so our clients don’t have to invest in a brand new pump just because spare parts are no longer available.

The reverse engineering process needs hardware and software that work together. Our unique team of highly trained engineers and modeling experts use the latest technology in solid modeling software and coordinate measuring machines. Equipments and worn parts are measured using advanced 3-D scanning technologies. The generated 3D model is then used to develop manufacturing drawings for the new part. This process also provides the opportunity to add value and enhance or modify the original equipment specifications to meet or exceed its current performance.

Xpansion's REAP Division assists global engineers in swiftly resolving breakdowns and repairs. With on-site reverse engineering services during maintenance outages, parts stay in the plant, ensuring uninterrupted production cycles. Managing the entire manufacturing process enables us to deliver competitively priced replacement parts quickly.